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Router & Saw Integrated PCB Depaneling Machine

Router & Saw Integrated PCB Depaneling Machine

JLO-CXJ3235 / CXJ4550 dual-station dual-purpose PCB separator supports both milling and saw cutting. Equipped with 1.3MP CCD multi-mark positioning & rotation compensation, it delivers ±0.05mm precise low-stress cutting without burrs. It features full dust-proof structure, upper dust collection, tool life reminder and full safety interlock, compatible with MES data docking for stable PCBA mass production.

TECHNICAL SPECIFICATIONS

Model JLO-CXJ3235/JLO-CXJ4550
Number of Workstations Dual Station
Max. PCB Depaneling Size 320mm(X)*350mm(Y)(per station)/450mm(X)*500mm(Y)(per station)
Machine Travel 950mm(X)*700mm(Y)*100mm(Z)/1250mm(X)*900mm(Y)*100mm(Z)
PCBA Component Height Upper:10mm Lower:45mm
Repeatability ±0.02mm
Cutting Accuracy ±0.05mm
Repeat Cutting Accuracy ±0.02mm
Cuttable PCBA Thickness 0.5~4mm
Milling Cutter Tool Range φ0.5~3mm
Saw Blade Tool Range Saw blade thickness:0.3mm; diameter:100mm
Spindle Speed Milling cutter:60000rpm; Saw blade:8000rpm
Spindle Power 400W
Mark Compensation Camera recognition & positioning, automatic compensation
Cutting Speed 0~100mm/sec
Moving Speed XY:1000mm/s, Z:500mm/s
Milling Cutter Cutting Function Straight line, L-shape, U-shape, circle, arc, etc
Saw Blade Cutting Function Straight line
Transfer Method Servo drive
Camera Pixel 1.3MP
Safety Protection Proximity switch installed on upper front door; safety light curtain installed at product loading area
Milling Cutter Replacement Method Manual tool change / Automatic tool change (optional)
Saw Blade Replacement Method Manual blade change
Main Unit Power Specification AC220V 50HZ 3.0KW
Dust Collector Power Specification AC380V 50HZ 2.2KW
Dust Collection Method Upper dust collection
MES Connection MES: CSV text grabbing (standard); barcode scanner (optional)
Machine Dimensions 1480mm(L)*1275mm(W)*1570mm(H)/1780mm(L)*1475mm(W)*1570mm(H)
Machine Weight 530KG/610KG

EQUIPMENT PERFORMANCE

This machine mainly uses a high-speed rotating saw blade to cut multi-piece PCBA according to the pre-programmed path, replacing manual breaking or cutting defects such as burrs caused by V-UCT depaneling machines. It effectively reduces the stress generated during depaneling, and the cut surface is smooth and burr-free. With high-precision saw blades, it achieves micron-level cutting, reduces the risk of component damage, improves product quality, and lowers the scrap rate.

Multi-Mark Recognition System
Multi-Mark Recognition System

A high-pixel color CCD camera identifies Mark points for positioning, monitors and corrects the cutting path in real time. Marks can be positioned four times, reducing the probability of downtime due to failed Mark detection. Programs on the left and right tables can be copied to each other.

Rotation Compensation
Rotation Compensation

After Mark compensation, the blade angle is automatically adjusted to prevent the cutting path from shifting and damaging the board when the cutting line and the saw blade angle are inconsistent.

Four-axis Dust-proof Module
Four-axis Dust-proof Module

The dust-proof module is adopted for the entire machine motion structure to prevent dust from adhering to the guide rails and ball screws during long-term operation, which may cause hidden dangers such as reduced accuracy and component damage.

Dust Collection Box
Dust Collection Box

Upper dust collection uses a negative pressure system to instantly absorb dust and debris generated during board cutting. The combination of the dust collection hood and suction components enables the collection of large particles and adsorption of surface dust, avoiding secondary cleaning.

Tool Usage Management
Tool Usage Management

The cutting life of the saw blade can be set according to its actual service life. The software will record the usage length of the tool and provide a timely replacement reminder.

Safety Protection
Safety Protection

Safety light curtains are installed at the PCBA inlet and outlet positions. The bottom station will not move while the operator is loading or unloading products. Induction switches are fitted on the front and rear observation doors; the equipment will stop automatically when the doors are opened.